Author Topic: Dammerrs (hammers)  (Read 23322 times)

daniel banquo merrick

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Re: Dammerrs (hammers)
« Reply #120 on: January 10, 2017, 09:39:26 am »
Ordered some blank red t-shirts today. Munge's XXL cost 181% what S, M, L & XL cost. Just so you all know how much I value him - apparently 181% more than the rest of you bums. ;)


mungeclimber

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Re: Dammerrs (hammers)
« Reply #121 on: January 10, 2017, 11:24:19 am »
LOL!! Everyone else will value not seeing my ass crack 181%!! 

daniel banquo merrick

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Re: Dammerrs (hammers)
« Reply #122 on: January 15, 2017, 03:13:16 pm »
I've been goofing off in Merrick Laboratories and have learned a little bit about Black Locust wood. This was prompted by a talk I had with a guy that makes hammers, a blacksmith, about handles. Outside the blacksmith shop were several Locust trees so I told him I make handles of Black Locust. He said he would never do that because it is too brittle.

Anyway, not being one to believe what people say without supporting evidence, I went to work. Post truth I am not.

Part 1: Research
My primary source here is the Wood Handbook published since 1910 by the US Department of Agriculture, Forest Service, Wood Products Laboratory. A link to this document is below. I looked up the three things that were of interest; bending strength (modulus of rupture), shear strength parallel to the grain and impact resistance. Modulus of rupture is a pseudo bending ultimate stress. I call it pseudo because the tension and compression behavior of wood is not symmetric and classic beam theory does not exactly apply. Shear strength is just the ultimate shear stress parallel to the grain. Parallel to grain because wood is very weak in shear parallel to the grain and very strong perpendicular to the grain so wood shear failure is always parallel to the grain. Impact resistance is expressed in inches and is the 50 lb weight drop distance that will break a 2" square beam spanning 28 inches. There are several species of Hickory so the values vary a bit. I have added Red Oak, Black Maple and Douglas Fir for comparison

Modulus of Rupture
          Hickory: 18,100 to 20200 psi
          Locust: 19,400 psi
          Red Oak: 13,900 psi
          B Maple: 13,300 psi
          D Fir: 12,400 psi
Shear:
          Hickory: 1740 to 2430 psi
          Locust: 2480 psi
          Red Oak: 1910 psi
          B Maple: 1820 psi
          D Fir: 1130 psi
Impact:
          Hickory: 67 to 88 inches
          Locust: 57 inches
          Red Oak: 41 inches
          B Maple: 40 inches
          D Fir: 31 inches

Part 2: Testing
I used smaller pieces than the wood handbook values which shouldn't have much effect on bending and shear. My impact test used a 15 lb piece of 3/4" steel plate edgewise for a drop weight. My impact beams were 1" x 0.75" in section and tested flatwise. The span was 6 inches. My impact tests are not comparable to the published values but are comparable for the two materials tested.

Modulus of Rupture
          Hickory: 24,800 psi
          Locust: 19,600 psi
Shear:
          Hickory: 1700 psi without failure during bending test
          Locust: 1200 psi without failure during bending test
Impact:
          Hickory: 24 inches
          Locust: 24 inches

Part 3: Calculated Demand:

My calculations find that my current hammer handle design has the following working stresses based on the design forces specified by the ASME standard B107.400 for striking tools. I used the prying forces specified in that standard for claw hammers.

Design:
          Bending: 10,700 psi
          Shear: 210 psi

Part 4: Conclusion:

I think carefully selected pieces of Black Locust will perform very well for making hammer handles. Locust has higher bending strength than some hickory species and higher shear strength than any hickory species. Black locust impact resistance is similar to hickory and in my tests, the same. Hickory has the added advantages of better decay resistance  and much less drying shrinkage which should help keep the head tight if the hammer is exposed to moisture changes.

Black Locust may have somewhat less impact strength than hickory but the biggest risk of failure in a climbing hammer is probably when prying with the pick where the failure mode is static bending and black locust is stronger than hickory in static bending. For a purely striking (impact) tool (blacksmith's hammer) a thinner handle made from hickory might be adequate compared to locust.

Lastly, it is possible to break any hammer. Hammer abuse is punishable by banishment.

Wood Handbook:
https://www.fpl.fs.fed.us/products/publications/several_pubs.php?grouping_id=100

John

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Re: Dammerrs (hammers)
« Reply #123 on: January 18, 2017, 05:45:08 am »
Way to go Dan.
I am so impressed with how much thought you have put into a device with essentially only two parts. I never even heard of Black Locust until I read this.
I like how you found a fellow hammersmith too! I bet you could have your annual convention for all of the members of your national association of hammersmith's at one table at a Denny's.
Keep up the good work!

daniel banquo merrick

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Re: Dammerrs (hammers)
« Reply #124 on: January 19, 2017, 12:44:02 pm »
John, I am somebody's crazy uncle in case you didn't know.

Black locust is an interesting tree. Native to Appalachia but transplanted all over. Homesteaders planted it because it was so useful, grew very fast and can get by without too much water. They do prefer forest with leaf litter and will succumb to beetle infestations in other environments - which is what happened to the tree in my yard. It is only related to one other tree I know of, the desert ironwood which is too dense to float and is found along the Arizona/Mexico border. It is in the legume family and related to the pea. If you ever saw the blossoms, leaves and seed pods this close relation to the pea would be obvious. Generally considered to be the strongest lumber native to North America. Eastern tribes used it for bows and it was considered the best wood for timber peg construction. Especially for the pegs because it doesn't swell as much as other hard woods when it gets wet.

Yep, crazy uncle stuff.

daniel banquo merrick

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Re: Dammerrs (hammers)
« Reply #125 on: March 11, 2017, 10:34:20 am »
New T-Shirts ready for summer.



S, M, L, XL, XXL


susan

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Re: Dammerrs (hammers)
« Reply #126 on: March 12, 2017, 10:44:54 pm »
Great looking! I'll order a m & l please.

daniel banquo merrick

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Re: Dammerrs (hammers)
« Reply #127 on: March 13, 2017, 11:42:52 am »
For my friends, they are free.

susan

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Re: Dammerrs (hammers)
« Reply #128 on: March 15, 2017, 09:44:39 am »
That's very nice! Looking forward to a next get-together.

Anticipation for the new season beginning to run high.

p.s. not sure if m or s is better for me yet.

mungeclimber

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Re: Dammerrs (hammers)
« Reply #129 on: March 16, 2017, 12:03:09 pm »
my plumber crack thanks you. lol

Let's go climbing!

daniel banquo merrick

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Re: Dammerrs (hammers)
« Reply #130 on: June 15, 2017, 11:59:22 am »

John

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Re: Dammerrs (hammers)
« Reply #131 on: June 15, 2017, 01:10:34 pm »
That's funny.

susan

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Re: Dammerrs (hammers)
« Reply #132 on: June 15, 2017, 03:38:09 pm »
She must be incredibly talented! And that is very sweet! Bet she would be incredible at climbing!

susan

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Re: Dammerrs (hammers)
« Reply #133 on: July 01, 2017, 09:21:45 am »
Happy 4th of  July! Have a dammer good weekend friends whatever you do!

daniel banquo merrick

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Re: Dammerrs (hammers)
« Reply #134 on: December 08, 2017, 05:53:14 pm »
These tools seem to last.